Advanced Inclusions Delivery System for Pet Food Processing

Project Overview

CHL Systems recently designed and implemented an advanced inclusions delivery system for two production lines at a prominent pet food manufacturing facility. Revolutionizing the way pet food ingredients are handled and incorporated into the final product, the system showcases our expertise in custom engineering and automation solutions.

Key Challenges

The client needed a solution to accurately and efficiently deliver frozen chicken and cranberry inclusions into their pet food production lines. The system had to maintain product integrity, ensure proper mixing, and integrate seamlessly with existing equipment, including chillers and weighing systems.

CHL Systems’ Solution

CHL Systems designed and built a custom inclusions delivery system that not only met but exceeded our client’s expectations. Our innovative solution includes custom-designed frozen chicken and cranberry inclusion units, each equipped with specialized features such as de-clumping mechanisms, safety interlocks, and precision augers. We also engineered chiller discharge conveyors that seamlessly connect the inclusion systems with the client’s existing weighing equipment, ensuring a smooth and efficient production flow.

 

  • The inclusions delivery system features:
  • Stainless steel construction throughout for superior hygiene and durability.
  • Sanitary welds and polished finishes in product contact areas.
  • Integration of safety features, including interlocks and sensors.
  • Use of high-quality components such as Keltech TENV motors and Boston IP69 reducers.
  • A customized design to fit existing production line layout.
  • An emphasis on ease of cleaning and maintenance.

Technical Highlights

  • Frozen Chicken Inclusion System (2 units) includes:
    • Operator loading table with safety features
    • 9-foot chicken auger with infeed hopper and grating system
    • Safety interlocks and proximity sensors for level sensing
  • Cranberry Inclusion System (2 units) includes:
    • Unpackaging and loading table
    • Infeed and accumulation conveyor with pin-style de-clumper
    • 10-foot cranberry auger with infeed hopper
    • Finisher de-clumping system for optimal product consistency
  • Chiller Discharge Conveyors (4 units total, 2 per line) include:
    • Pre-weigh conveyor: 18 feet long x 24 inches wide
    • Post-weigh conveyor: 15.5 feet long x 24 inches wide
    • Both featuring Intralox smooth thermoplastic belts and sanitary design elements

Technical Highlights

The new inclusions delivery system provided the client with:

  • Improved efficiency in handling frozen chicken and cranberry inclusions.
  • Enhanced product consistency through effective de-clumping mechanisms.
  • Increased production line reliability with robust, sanitary equipment design.
  • Better integration between inclusion delivery and existing weighing systems.
  • Improved safety features for operators.
  • Easier cleaning and maintenance procedures, reducing downtime.

The CHL Systems Advantage

Throughout the project, CHL Systems demonstrated our commitment to excellence in several key areas:

  • Custom Engineering: We tailored every aspect of the system to meet the specific needs of the client’s production environment, showcasing our ability to create custom solutions for complex manufacturing challenges.
  • Food Safety Focus: Utilizing stainless steel construction, sanitary welds, and easily cleanable designs, we ensured that the entire system adheres to the highest standards of hygiene in food processing.
  • Efficiency and Reliability: By incorporating high-quality, durable components and intelligent design features, we significantly improved the efficiency of ingredient handling and enhanced overall production line reliability.
  • Safety Integration: Advanced safety features were seamlessly integrated into the system, prioritizing operator safety without compromising functionality.
  • Future-Proof Design: Our flexible design approach allows for easy modifications and upgrades, ensuring that the system can adapt to future production needs.
  • Seamless Customer Experience: From design to delivery, CHL Systems provided comprehensive project management.

Conclusion

This project stands as a testament to CHL Systems’ capability to deliver comprehensive, innovative solutions in the pet food manufacturing industry. By successfully addressing our client’s challenges, we’ve not only improved their production capabilities but also contributed to the overall quality and consistency of their pet food products.
Skip to content