Customized Solutions for Continuous Improvement in Pork Processing

Project Highlight: Rib Line Trimming and Classifying Upgrades

CHL Systems demonstrated its commitment to innovative, custom-engineered solutions through a multi-phase project for a major U.S. pork producer’s processing facility. This project exemplifies CHL’s ability to develop tailored automation solutions that evolve with our clients’ needs.

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Phase 1: St. Louis Rib Line Upgrade

Challenge: The pork producer sought to increase the conversion rate of spare ribs to St. Louis style ribs, boost overall system throughput, and improve classification accuracy.

Custom Solution

CHL Systems engineered a comprehensive upgrade to the existing rib line, including:

  • Modifications to the existing belly line
  • Installation of a new elevated in-motion trimming line
  • Implementation of an overhead conveyor system for various rib types
  • Integration of an advanced classifying and packaging system

Key Features

  • Custom-designed conveyors with precise spacing and timing
  • In-line brisket saws with positioning lasers for accurate cuts
  • Vande Berg in-motion scales for weight-based classification
  • Integrated controls system for seamless operation

Results

  • Increased conversion rate of spare ribs to St. Louis style ribs to 32 pieces per minute
  • Improved system throughput
  • Enhanced classification accuracy with 6 weight ranges for St. Louis ribs
  • Optimized packaging process for various rib types and byproducts

Phase 2: Baby Back Rib Line Upgrade

Challenge: Building on the success of the initial upgrade, the pork producer aimed to increase throughput and enhance the grading process for their baby back rib line.

Custom Solution

CHL Systems developed an additional trimming line and upgraded the rib classifying system, including:

  • New high-precision scale infeed and conveyor system
  • Advanced classifying conveyor with pneumatic product diverts
  • Custom-designed rib trimming station with integrated scales
  • Ergonomic operator stands for improved workflow

Key Features

  • Vande Berg scale conveyor with 0.01 lb. accuracy
  • 8-position pneumatic divert system for precise product sorting
  • Customized trim and takeaway conveyors
  • Height-adjustable, ergonomic operator stations

Results

  • Increased baby back rib processing capacity to 36 pieces per minute
  • Improved grading accuracy and consistency
  • Enhanced ergonomics and efficiency for trimming operations
  • Seamless integration with existing production lines

The CHL Systems Advantage

By partnering with CHL Systems, our customer significantly improved their rib processing operations, driving efficiency, quality, and throughput. This project exemplifies CHL’s ability to deliver innovative, custom-engineered solutions that provide lasting value to our clients in the food processing industry.

Custom Engineering

Each solution was tailored to the client’s specific needs and facility constraints.

Comprehensive Service

From initial design to installation and start-up support, CHL provided end-to-end project management.

Attention to Detail

Features like ergonomic design and precise controls showcase CHL’s focus on every aspect of the solution.

Continuous Improvement

By building on previous upgrades, CHL demonstrated its commitment to evolving solutions as client needs change.

Integration Expertise

 New systems were seamlessly integrated with existing equipment and processes, minimizing disruption.

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